Overview of salaries statistics of the profession "PLC Maintenance Engineer in UK"

The Multi-Skilled Maintenance Engineer will be contracted to panama shifts but currently working days. They will be responsible for:HSHE compliance - departmental, contractor, assets and audit.Technical Leadership - establishing electrical protocols and specification for siteIntroduction of tools, processes and KPI's to monitor delivery of effective electrical serviceFault diagnosis and correction in a timely mannerDesign and specification of control systems / instrumentationDelivering machine performance improvement projectsEliminating repetitive faults through design changesSupport the development of Cell MSO's with complex fault diagnosis.Identifying and introducing new technology, including liaising with equipment suppliers, specifications and acceptanceWorking with others as part of project team Working with suppliersImplementing technical improvement to machine performance through design changesSite 'expert' in instrumentation and controlsHigh level fault diagnosis / repair in a timely mannerEffective Quality management systems, drawings, specifications, procedures.High awareness of technology changes - evaluating and introducing new technology into the business.Systems knowledge managementAchievement of machine/equipment availability to targetAchievement of annual objectives, cost savings Project management within timescales and budget Adherence to Asset Care program audits and reporting effectiveness of results Internal HSHEQ audit compliance ISO900 and ISO14001 audit compliance The successful Multi-Skilled Maintenace Engineer:Educated to ONC standard electrical/electronics with minimum of 5 years experience in an FMCG environment.17th Edition Electrical Regulations.Able to fault find on PLC systems.PAT Testing experience.PC literate in Microsoft office and Auto-CadGood understanding of Guard circuit designSound knowledge of motors and control systemsDemonstrate knowledge of temperature control systemKnowledge of Electrical standards and best practicesExperience of training and coaching peopleExperience of using lean manufacturing techniques e.g. Fault finding

Commission and create new equipment PM procedures plus and key information that will be needed by the wider team.Develop and implement automation solutions to enhance machinery performance and reliabilityTroubleshoot and repair automation systems to minimise downtimeCollaborate with the wider engineering team to identify opportunities for process improvementsProvide training and support to other team members on automation systemsMaintain documentation for all automation systems, including programming and maintenance recordsAdhere to all health and safety regulations, ensuring a safe working environmentParticipate in continuous improvement initiatives within the engineering departmentLiaise with suppliers and external technicians as requiredProvide technical support for prolonged issues within operational departmentsEnsure safety is followed by all and lead by exampleA successful Automation Engineer should have:A degree in Electrical Engineering, Automation or a related disciplineWorking knowledge of programme languages, PLC programming, control system design, SAP, SCADAProficiency in automation programming languagesExperience working with industrial machinery and automation systemsStrong troubleshooting and problem-solving skillsGood communication and team-working abilities

As the Maintenance Engineer you will be working with a team of multi-skilled engineers, working across the facility on both mechanical & some electrical equipment, as well as;Key Responsibilities:Carry out planned maintenance programmes and schedules recommending improvements where appropriate, to ensure efficiency's are maximisedCarry out fault diagnosis and repair breakdowns promptly to ensure downtime is minimisedAnalyse line efficiency, wastage and downtime data with a view to identifying areas for performance improvementIdentifying faulty equipment by consulting manufacturer's manuals & reading detailed mechanical exploded drawings to resource and order replacement partsProactive approach to production line equipment with the implementation of Continuous Improvements to drive better performanceShift Pattern: Monday - Friday - 8 HoursRotating Morning / Afternoon / NightsYou will be a Maintenance Technician/Engineer who is either Mechanical/Electrical or Multi-skilled & has experience within a fast-paced environment as well as:Recognised Engineering qualification - Mechanical/Electrical engineeringdiscipline.In depth knowledge of maintenance systems and processesIdeally conversant with PLC's & knowledge of roboticsGood decision making skills, confident and approachable

Safety circuit fault finding and diagnosis.3 phase motor control circuits.Relay logic and control.PLC fault diagnosis.AC & DC variable speed drives (able to fault find on drives and drive control circuits).Knowledge of sensors, proximity, optical etc.Siemens, Mitsubishi, Omron, Telemecanique.18th Edition IEE wiring regulations is essential.Qualified to a minimum ONC or equivalent.Must be able to read and understand electrical drawings.Computer literate and able to process work orders through MMS system.Ability to prioritise conflicting work priorities.Ability to work to strict deadlines to minimise down-time.Flexible approach to work as a team player.Flexibility to undertake any relevant task efficiently, on own initiative.Good work ethic is essential, as is reliability and commitment to the company.

Conducting routine inspections of machinery and systems to identify any necessary maintenance or repairs.Performing reactive and preventative maintenance tasks to keep machinery running smoothly.Diagnosing faults and investigating equipment breakdowns.Repairing or replacing broken or malfunctioning components.Ensuring compliance with safety regulations and maintaining a clean workspace.Assisting in the implementation of new machinery.Documenting maintenance and repair work for recordkeeping purposes.Collaborating with the production team to coordinate maintenance activities.A successful Maintenance Engineer should have:HND/ HNC Electrical/Mechanical Engineering or Apprentice trainedExperience working in a similar role within the industrial/manufacturing sector.Excellent problem-solving abilities and a keen eye for detail.Strong knowledge of mechanical and electrical systems.Ability to work well in a team and communicate effectively.A proactive approach to maintenance and a commitment to safety.Knowledge of PLC faulting finding/ Programmes would be desirable.

Perform regular equipment checks and preventative maintenance.Identify and diagnose equipment faults, implementing immediate fixes where possible.Work collaboratively with the production team to ensure smooth operation.Develop and implement plans to improve equipment efficiency and reduce downtime.Adhere to health and safety regulations at all times.Contribute to continuous improvement initiatives within the engineering department.Provide technical support to other departments as required.Understand and operate production equipment and CIP procedures to provide operator cover to an absolute minimum Shift Pattern: Monday - FridayDays (Moving to a Double Days Shift)A successful Maintenance Engineer/Technician, ideally working within a fast-paced manufacturing environment, as well as:A recognised Engineering qualification (Mechanical, Electrical or Multi-Skilled Engineering).Strong knowledge of mechanical systemsExcellent problem-solving skills.Strong interpersonal skills, with the ability to work well in a team.A commitment to continuous improvementgood understanding of Health & Safety in the work place

Maintaining, implementing, or improving electrical instruments and equipmentSupervising or training project team membersEnsuring that installation and operations conform to standardsPreparing specifications for purchases of electrical equipment and materialsMaintaining electrical equipmentWorking with a variety of techniciansInspecting completed installations and observing operationsApprenticeship trainedExperience fault findingPLC experienceDemonstrated knowledge of electrical manufacturing processesAbility to work well in a teamExcellent problem-solving skillsStrong attention to detailGreat communication skillsThe ability to manage a project from start to finish

The role will involve:Coordinating and conducting all routine preventative and reactive asset maintenance.Assuring safe operation and equipment reliability to meet production demands.Manage routine maintenance, spare parts inventory.Monitoring asset performance and maintenance effectiveness and identifying and prioritising areas for continuous improvement focus. Leading the site maintenance strategy focusing on equipment and process reliability and continuous improvement. Fully qualified multi-skilled Electrical / Mechanical Engineer with a minimum of NVQ Level 3 or Equivalent.Experience in a fast-paced manufacturing environment.Evidence of PPM implementation, delivery and controlUnderstand and appreciation of Continuous Improvement/Operational Excellence.Computer Literate.Excellent interpersonal skills.

Key Responsibilities:As a Multi-Skilled Maintenance Engineer, you will be performing fault diagnosis and resolving failures on production machinery. Such as, automation, electrical and mechanical issues.Escalate maintenance issues where necessary.Detailed reporting and recording of maintenance work via SAP (CMMS).Drive maintenance continuous improvement via preventative maintenance activities, equipment checks, repairs etc.Complete risk assessment / permit to work and method statements for the safe execution of maintenance tasksA successful Maintenance Engineer should have:The successful candidate must hold an NVQ Level 3 or equivalent as a minimum in both Electrical and Mechanical EngineeringExperience of working in a manufacturing environment.Experience of working with automation PLCs, fault finding and diagnostics.Excellent problem-solving skills & analytical skills.Knowledge and experience working within a Computerised Maintenance Management System (CMMS). SAP Experience is preferred.Experience of the following processes would be advantageous; Failure mode and effects analysis (FMEA), Root cause analysis, Preventative/Planned Maintenance Optimisation

Shift Pattern: Monday - FridayMornings, Afternoons, Nights 40 Hour WeekPerform regular equipment checks and preventative maintenance.Identify and diagnose equipment faults, implementing immediate fixes where possible.Work collaboratively with the production team to ensure smooth operation.Develop and implement plans to improve equipment efficiency and reduce downtime.Adhere to health and safety regulations at all times.Contribute to continuous improvement initiatives within the engineering department.Provide technical support to other departments as required.Understand and operate production equipment and CIP procedures to provide operator cover to an absolute minimum A successful Electrical Maintenance Engineer/Technician, ideally working within a fast-paced manufacturing environment, as well as:A recognised Engineering qualification (Electrical or Multi-Skilled Engineering).Strong knowledge of electrical systems and mechanical systems woud be a bonus.Excellent problem-solving skills.Strong interpersonal skills, with the ability to work well in a team.A commitment to continuous improvementgood understanding of Health & Safety in the work place